Nowty Towers DIY Battery Project

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nowty
Posts: 6395
Joined: Mon May 31, 2021 2:36 pm
Location: South Coast

Re: Nowty Towers DIY Battery Project

#131

Post by nowty »

Stinsy wrote: Mon Apr 21, 2025 9:21 pm Let’s compare what you thought prior to this test:
Battery Bank 1 is 24.37 kWh of LMC but is a decade old.
Battery Bank 2 is 24.37 kWh of LMC but is a decade old.
Battery Bank 3 is 28.67 kWh of LFP and is only a month old.
Battery Bank 4 is 32.26 kWh of LFP and is only a couple of days old.
-----------------------------------------
Total Gross Capacity 109.67 kWh
With what you’ve measured:
Test 2 - Battery Bank 1 + 2 (LMC cells) was 32.4 kWh
Test 3 - Battery Bank 3 (LFP cells) was 28.9 kWh
Test 4 - Battery Bank 4 (LFP cells) was 32.6 kWh
Total of individual tests adds up to 93.9 kWh
So the old cells are showing their age, but assuming their efficiency is still good, then seeing as they were “scrap” when you bought them they’re doing a great job. What is your plan to figure out if a dud cell is pulling the pack down?

And the new cells are in-fact better than you thought!
Not really, the old cells have lost less than 4% from nominal as I'm only using (and testing) 70% of their gross capacity from 90% SOC down to 20% SOC. Read back on post, https://camelot-forum.co.uk/phpBB3/view ... 120#p59144

I could have tested them on their full voltage range, but it would be pointless as I am testing my usable operational capacity. Having the 14 cell LMC's in parallel with the 16 cell LFP there has to be a compromise of voltage settings and the LMC's have to take the hit. LMC are safer using a narrower voltage range and inherently have less cycle life than LFP especially if you use the full capacity of them. LFP on the other hand have a ridiculously high cycle life and safer even if pushed hard.

I'm not particularly surprised on how good the new cells are otherwise I would not have bought them, I do trust Fogstar as a supplier, they have an office out in China so they do check where they are buying their stock from. But I do take comfort in that my results tally up with the printed capacity stickers on the cells which are higher than nominal.

What I am surprised about is I cannot find any obvious or even less obvious faults with the "Grade B" cells at all.

From what I understand they are grade B if,
  • They are more than 6 months old and still on the shelf. They are all less than 6 months old, at least according to their stickers.
  • Their new capacity is less than nominal. Their capacity marked and measured by myself tally and are higher than nominal.
  • They have any bulging, minor dents, or other physical defect. I cannot find even the slightest blemish on any of them.
  • Their internal resistance is higher than spec. I have bought an internal resistance meter and they are within spec.
The only thing is the 280's do not have any QR codes at all and the 315's have had their QR codes erased, lasered off. That may well make them grade B and maybe there is something wrong with them but I'm not running them in an EV and my C rates are going to be typically 0.1C or less.
18.7kW PV > 111MWh generated
Ripple 6.6kW Wind + 4.5kW PV > 34MWh generated
7 Other RE Coop's
105kWh EV storage
90kWh Home battery storage
40kWh Thermal storage
GSHP + A2A HP's
Rain water use > 530 m3
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nowty
Posts: 6395
Joined: Mon May 31, 2021 2:36 pm
Location: South Coast

Re: Nowty Towers DIY Battery Project

#132

Post by nowty »

Having increased my battery capacity I need to increase my charging capacity again, its like a renewables arms race. :facepalm:

I now have my “spare” ME3000SP unit operational so three of them now. One is programmed as a 3kW discharger unit and two of them are programmed as 2 x 3kW extra charger units. Having used my spare unit again, I think I’ll need a couple more spare units. :whistle:

Original battery charger and battery discharger units, :shock:
Image


Now an added extra battery charger unit, :xx:
Image


And controlled with WiFi sockets and power contactors. :O:
Image


Using my phone,
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A simple breeze block is the mounting system here. :xx:
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And added active cooling gives a longer inverter life, :oO:
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I am impatient to do a charging stress test, so I need to ask the Octopus for some more cheap energy, ;)
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As we now are in the manipulated cheap slot, time to unleash the new charging power of the fully operational and expanded system. I calculate we should now have about 200A of charging power once I turn it up on the Sunny Island,


I can wait ................... :evil: ,
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That's better :twisted: ,
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At midnight it will be fed back to the Octopus via Outgoing Octopus at double bubble all night and I am expecting new PB's on daily yield here at Nowty Towers next week, might even see 3 figures in a single day.

The sun forecast for the coming week is a madman. :xl:
18.7kW PV > 111MWh generated
Ripple 6.6kW Wind + 4.5kW PV > 34MWh generated
7 Other RE Coop's
105kWh EV storage
90kWh Home battery storage
40kWh Thermal storage
GSHP + A2A HP's
Rain water use > 530 m3
AGT
Posts: 1186
Joined: Sat Jan 29, 2022 11:26 am

Re: Nowty Towers DIY Battery Project

#133

Post by AGT »

Love seeing all the good engineering here inspired by loads of you here to get a move on and use my spare panels/inverters…. 84 months to retire….. then all the tinkering time I will have
Yuff
Posts: 586
Joined: Sat Dec 31, 2022 1:18 pm
Location: East Midlands

Re: Nowty Towers DIY Battery Project

#134

Post by Yuff »

Nowty

When are you signing the contract as a back up substation next time Heathrow have an issue :)

:praise:
Mitsubishi Ecodan
ASHP 8.5kW x 2
12 x 460w Solar panels
9.5kWh GivEnergy
Batteries x 2
EVs x 4 240 kWh Batteries
Ripple 5.8 kW PV 0.547 kW Whitelaw Brae
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