I didn't top balance my packs before installing
Posted: Sun Dec 15, 2024 11:35 pm
I installed my eve280ks without top balancing thinking my JK BMS would bring it into line reasonably fast. It's been 6 months and I'm not there yet. It is advertised at 2A which I thought would be plenty. When I checked what the JK is doing, it was loading its capacitors (or similar) at 2A for 45 seconds and discharging at 2A for 15 seconds. ie in reality it is only moving 0.5A and the rest is lost. So to try and speed it up I've ordered some new toys. The crocodile clips should let me easily transfer between each bank to balance in turn.
I've ordered a pack of these toothless crocodile clips and a 5 amp balancer. I'm running flexible busbars which are made up of 100s of copper strands. These should grab on nicely.
I've also programmed my victron to float when the tail current is reached. When it drops the current to allow more balancing time, it is always charging at slightly higher than the relevant tail current at that voltage. That way I know I'm not overcooking the batteries. It's amazing how quickly they raise the voltage at the end. I thought if the voltage was set at 3.45V there would be a gradual reduction in current as it approached the set voltage. Instead it keeps 120A until the last few seconds and then drop-off a cliff. I'm not sure if that is a victron thing? The JK BMS has a rudimentary time based absorb period before floating. I found that it would hold the voltage far too long hence my protection. When it starts floating,I let the balancer do its thing and keep boosting the voltage back to the float voltage when the voltage is too low for it to do its thing.
I've also been a bit confused. Generally the cells are well matched in normal use. But around 60% one cell splits off from the others and then rejoins. What could be causing this? It does the same on the charge cycle which I've attached below.
I've ordered a pack of these toothless crocodile clips and a 5 amp balancer. I'm running flexible busbars which are made up of 100s of copper strands. These should grab on nicely.
I've also programmed my victron to float when the tail current is reached. When it drops the current to allow more balancing time, it is always charging at slightly higher than the relevant tail current at that voltage. That way I know I'm not overcooking the batteries. It's amazing how quickly they raise the voltage at the end. I thought if the voltage was set at 3.45V there would be a gradual reduction in current as it approached the set voltage. Instead it keeps 120A until the last few seconds and then drop-off a cliff. I'm not sure if that is a victron thing? The JK BMS has a rudimentary time based absorb period before floating. I found that it would hold the voltage far too long hence my protection. When it starts floating,I let the balancer do its thing and keep boosting the voltage back to the float voltage when the voltage is too low for it to do its thing.
I've also been a bit confused. Generally the cells are well matched in normal use. But around 60% one cell splits off from the others and then rejoins. What could be causing this? It does the same on the charge cycle which I've attached below.