Andy wrote: ↑Mon Sep 19, 2022 8:35 pm
Cool, I thought of going down your route but got told off by my electrician. He does that regularly when I come up with new ideas. Hopefully it is good info for those without the knowledge.
There are a few "golden rules" that some often get confused about. The rating of fuses is a good one. The absolute maximum continuous current that a "13A" plug can tolerate is 10A, about 2.3kW. Any more and it will overheat and eventually fail, usually by scorching around the live pin from the heat from the fuse. Same goes for any fuse, the maximum that a 100A main fuse can run at continuously is 65A, same reason, it will get hot if run at any higher current for a long time.
The plug problem is largely down to changes made to the design. The older 13A plugs were fine at 13A continuously, but the safety mafia changed the design and added insulation around the pins, so that people couldn't wrap their fingers around them and touch them by accident. This insulation thinned down the pins a lot where they enter the plug, and this reduces the ability of the plug to carry a high current for long periods, or more accurately limits the heat dissipation rate.
Bloody stupid that the powers that be didn't tell the general public about this, but it is a VERY well understood failure mode within the electric car fraternity, where overheating plugs is such a problem that manufacturers are putting heat sensors into them to shut down chargers.
I believe Stinsy is spot on, this is a continuous load problem, and one that only appears with high current (over about 2.3kW) loads, and high current loads have got less common in the last few years, with the reduction in the power of appliances.
25 off 250W Perlight solar panels, installed 2014, with a 6kW PowerOne inverter, about 6,000kWh/year generated
6 off Pylontech US3000C batteries, with a Sofar ME3000SP inverter