Joining cable

Thebeeman
Posts: 236
Joined: Tue Jun 14, 2022 8:56 am

Re: Joining cable

#11

Post by Thebeeman »

Fintray wrote: Wed Jan 22, 2025 12:05 am Make sure it is adhesive lined heat shrink as it's sturdier and waterproof.
Plus insert a length of welding rod or similar inside the tube to create a rigid section over the joint.
knighty
Posts: 78
Joined: Sat Sep 17, 2022 5:23 pm

Re: Joining cable

#12

Post by knighty »

as above, adhesive heat shrink - I like the welding rod

but also.... layer up the heat shrink, 3 or 4 layers, and make then longer than needed... each bit 2inch longer than the bit under it

if it got bashed/broken somehow and needs protection, sleeve it inside a bit of water pipe? a roll of 15mm pex tubing is cheap enough
AE-NMidlands
Posts: 2285
Joined: Wed Jun 02, 2021 6:10 pm

Re: Joining cable

#13

Post by AE-NMidlands »

knighty wrote: Wed Jan 22, 2025 11:06 am as above, adhesive heat shrink - I like the welding rod
I don't - not if it's like a "stick" welding rod...
The coatings are horribly corrosive if they get damp and should never be held in the hand for any length of time. They are full of fluorides and other nasty stuff designed to instantly etch the surfaces you are welding as well as make a protective oxygen-excluding cloud.

Almost any stiff wire or plastic rod would be better as long as it didn't have sharp ends which could chafe the insulation on the conductors.
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knighty
Posts: 78
Joined: Sat Sep 17, 2022 5:23 pm

Re: Joining cable

#14

Post by knighty »

good point, my brain automatically went to tig rod without giving it much thought!

could always bash the flux of a stick welder rod?
Thebeeman
Posts: 236
Joined: Tue Jun 14, 2022 8:56 am

Re: Joining cable

#15

Post by Thebeeman »

Plain uncoated Gas Welding rod or Brazing Rod, anything to add stiffness.
AGT
Posts: 1206
Joined: Sat Jan 29, 2022 11:26 am

Re: Joining cable

#16

Post by AGT »

Can’t see a welding rod or similar used in any manufacturers instructions for joining cables….
Gareth J
Posts: 182
Joined: Sun Oct 24, 2021 9:11 am

Re: Joining cable

#17

Post by Gareth J »

If it's something that is ever replaced, a non permanent solution will be of value to whoever works on them. Wagos in a junction box. Or run a length of conduit box with removable cover the length of the parlour and put all joints there.

If it's just to lengthen the cables a bit to get them to where they are terminated, in this exact same scenario, (different milk meters though) I solder individual cables and heat shrink them individually. Then cover the lot in one or two layers of heat shrink.
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